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blueFLUX H2 – sustainably generated green hydrogen

Plant for the production of carbon, biochar or charcoal for a subsequent thermal gasification into green hydrogen or for further usage.

Design e.g. for sewage sludge with approx. 30% dry substance content. The dry matter content can also be increased by agreement. Exact values will be determined in the course of the preliminary study / planning study.

Version
Plant for the production of carbon, synthesis gas and hydrogen from biological waste materials, tested fermentation products and/or from sewage sludges.

The plant consists of

  • preparation tank, agitator, metering device for acids
  • steam generator for the production of the needed process steam (electric, alternative: biogas operated)
  • two process vessels with heating and agitator for the production of biochar at the quality level of lignite
  • vacuum device for the drying of carbon
  • filtration system for the filtration of extracted liquids
  • export mechanism for the export of carbon
  • preparation for the separation of e.g sulphur, phosphorous and nitrogen, filtration is optional
  • control and regulation device for the control of the carbonization process
  • sensor technology for the process variable (pressure, temperature, position of valve, pH-value, weight)
  • grinder for the grinding of carbon
  • conveyor for the carbon transport into the entrained flow gasifier
  • entrained flow gasifier for the turning of carbon into gas with heating, quantity measurement, measurement of pressure and temperature, export of synthesis gas and slag
  • gasification tank
  • control and regulation device for the process control of the gasification process
  • gas cleaning for the cleaning of the synthesis gas
  • gas measuring device for the determining of the substances which are produced within the process
  • CO-shift-plant for the reforming of the synthesis gas
  • separation device for the separation of CO2
    cleaning of hydrogen to 4.0 quality
  • heat exchanger for heat loss
  • pipework within the container
    control and regulation device for the plant with access to remote maintenance
  • container, if needed with induce ventilation and gas detection device
  • technical plant documentation, operating instructions, spare parts recommendation with delivery periods, maintenance schedule, CE- approval, TÜV-approval
  • H2 transfer station incl. H2 tank (pressure tank 40bar)
    incl. compressor for the compression to 40bar

bF H2 300

bf H2 300
Organic raw material with 30 % dry substrate level
560 t/a
Power consumption
185.000 kWh/a
Output* hydrogen
24,2 t/a
Process heat
375.000 kWh/a
CO2 reduction
250 t/a
Plant measurements H/W/L in m
15,0|10,0|8,0

bF H2 600

bf H2 600
Organic raw material with 30 % dry substrate level
1.120 t/a
Power consumption
370.000 kWh/a
Output* hydrogen
48,5 t/a
Process heat
750.000 kWh/a
CO2 reduction
500 t/a
Plant measurements H/W/L in m
15,0|10,0|8,0

bF H2 1500

bf H2 1500
Organic raw material with 30 % dry substrate level
2.800 t/a
Power consumption
925.000 kWh/a
Output* hydrogen
121,2 t/a
Process heat
1.875.000 kWh/a
CO2 reduction
1.250 t/a
Plant measurements H/W/L in m
15,0|12,0|8,0

bF H2 3000

bf H2 3000
Organic raw material with 30 % dry substrate level
5.600 t/a
Power consumption
1.850.000 kWh/a
Output* hydrogen
242,5 t/a
Process heat
3.750.000 kWh/a
CO2 reduction
2.500 t/a
Plant measurements H/W/L in m
18,0|12,0|10,0

bF H2 6000

bf H2 6000
Organic raw material with 30 % dry substrate level
11.200 t/a
Power consumption
3.700.000 kWh/a
Output* hydrogen
483,0 t/a
Process heat
7.500.000 kWh/a
CO2 reduction
5.000 t/a
Plant measurements H/W/L in m
20,0|15,0|10,0

bF H2 10000

bf H2 10000
Organic raw material with 30 % dry substrate level
18.667 t/a
Power consumption
6.100.000 kWh/a
Output* hydrogen
805,0 t/a
Process heat
12.500.000 kWh/a
CO2 reduction
8.333 t/a
Plant measurements H/W/L in m
23,0|15,0|10,0

*Output depending on the plant configuration