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blueFLUX KDC - carbonization

Plant for the production of carbon, biochar or activated carbon for a subsequent gasification e.g. in a wood carburettor or for further usage.
Construction for e.g. sewage sludge with a dry substrate content of about 30%.

Version:

Plant in a closed container for the production of carbon made from organic waste, tested fermentation products and/or from sewage sludge in closed containers.

The plant consists of:

  • preparation tank with agitator
  • steam generator for the production of the required process steam (electric, alternative: biogas operated)
  •  two process vessels with heating and agitator for the production of biochar
  • vacuum device for the drying of carbon
  • export mechanism for the export of carbon
  • control and regulation device for the control of the carbonization process with remote maintenance excess
  • sensor technology for the process variables (pressure, temperature, position of valve, weight)
  • heat exchanger for waste heat
  • pipe system within the container
  • conveyor system for the transportation of carbon from the inside of the container to the exterior transfer point; directly connected to the container (exact definition is still needed)
  •  technical plant documentation, operating instructions, spare parts recommendation with delivery periods, maintenance schedule, CE- approval, TÜV-approval
  • support with legal inspection (safety inspection and planning application)
  • electrical connection, from installation type bF6000 also gas-powered possible

bF KDC 300

bf KDC 300
Organic raw material with 30 % dry substrate level
560 t/a
Power consumption
185.000 kWh/a
Output* carbon
140 t/a
Process heat
375.000 kWh/a
CO2 reduction
250 t/a
Plant measurements H/W/L in m
15,0|10,0|8,0

bF KDC 600

bf KDC 600
Organic raw material with 30 % dry substrate level
1.120 t/a
Power consumption
370.000 kWh/a
Output* carbon
280 t/a
Process heat
750.000 kWh/a
CO2 reduction
500 t/a
Plant measurements H/W/L in m
15,0|10,0|8,0

bF KDC 1500

bf KDC 1500
Organic raw material with 30 % dry substrate level
2.800 t/a
Power consumption
925.000 kWh/a
Output* carbon
700 t/a
Process heat
1.875.000 kWh/a
CO2 reduction
1.250 t/a
Plant measurements H/W/L in m
15,0|12,0|8,0

bF KDC 3000

bf KDC 3000
Organic raw material with 30 % dry substrate level
5.600 t/a
Power consumption
1.850.000 kWh/a
Output* carbon
1.400 t/a
Process heat
3.750.000 kWh/a
CO2 reduction
2.500 t/a
Plant measurements H/W/L in m
18,0|12,0|10,0

bF KDC 6000

bf KDC 6000
Organic raw material with 30 % dry substrate level
11.200 t/a
Power consumption
3.700.000 kWh/a
Output* carbon
2.800 t/a
Process heat
7.50.000 kWh/a
CO2 reduction
5.000 t/a
Plant measurements H/W/L in m
20,0|15,0|10,0

bF KDC 10000

bf KDC 10000
Organic raw material with 30 % dry substrate level
18.667 t/a
Power consumption
6.100.000 kWh/a
Output* carbon
4.700 t/a
Process heat
12.500.000 kWh/a
CO2 reduction
8.333 t/a
Plant measurements H/W/L in m
23,0|15,0|10,0

*Output depending on the plant configuration