blueFLUX KDC - carbonization
Plant for the production of carbon, biochar or activated carbon for a subsequent gasification e.g. in a wood carburettor or for further usage.
Construction for e.g. sewage sludge with a dry substrate content of about 30%.
Version:
Plant in a closed container for the production of carbon made from organic waste, tested fermentation products and/or from sewage sludge in closed containers.
The plant consists of:
- preparation tank with agitator
- steam generator for the production of the required process steam (electric, alternative: biogas operated)
- two process vessels with heating and agitator for the production of biochar
- vacuum device for the drying of carbon
- export mechanism for the export of carbon
- control and regulation device for the control of the carbonization process with remote maintenance excess
- sensor technology for the process variables (pressure, temperature, position of valve, weight)
- heat exchanger for waste heat
- pipe system within the container
- conveyor system for the transportation of carbon from the inside of the container to the exterior transfer point; directly connected to the container (exact definition is still needed)
- technical plant documentation, operating instructions, spare parts recommendation with delivery periods, maintenance schedule, CE- approval, TÜV-approval
- support with legal inspection (safety inspection and planning application)
- electrical connection, from installation type bF6000 also gas-powered possible
bF KDC 300
bf KDC 300 | Organic raw material with 30 % dry substrate level | 560 t/a |
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Power consumption | 185.000 kWh/a |
Output* carbon | 140 t/a |
Process heat | 375.000 kWh/a |
CO2 reduction | 250 t/a |
Plant measurements H/W/L in m | 15,0|10,0|8,0 |
bF KDC 600
bf KDC 600 | Organic raw material with 30 % dry substrate level | 1.120 t/a |
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Power consumption | 370.000 kWh/a |
Output* carbon | 280 t/a |
Process heat | 750.000 kWh/a |
CO2 reduction | 500 t/a |
Plant measurements H/W/L in m | 15,0|10,0|8,0 |
bF KDC 1500
bf KDC 1500 | Organic raw material with 30 % dry substrate level | 2.800 t/a |
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Power consumption | 925.000 kWh/a |
Output* carbon | 700 t/a |
Process heat | 1.875.000 kWh/a |
CO2 reduction | 1.250 t/a |
Plant measurements H/W/L in m | 15,0|12,0|8,0 |
bF KDC 3000
bf KDC 3000 | Organic raw material with 30 % dry substrate level | 5.600 t/a |
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Power consumption | 1.850.000 kWh/a |
Output* carbon | 1.400 t/a |
Process heat | 3.750.000 kWh/a |
CO2 reduction | 2.500 t/a |
Plant measurements H/W/L in m | 18,0|12,0|10,0 |
bF KDC 6000
bf KDC 6000 | Organic raw material with 30 % dry substrate level | 11.200 t/a |
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Power consumption | 3.700.000 kWh/a |
Output* carbon | 2.800 t/a |
Process heat | 7.50.000 kWh/a |
CO2 reduction | 5.000 t/a |
Plant measurements H/W/L in m | 20,0|15,0|10,0 |
bF KDC 10000
bf KDC 10000 | Organic raw material with 30 % dry substrate level | 18.667 t/a |
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Power consumption | 6.100.000 kWh/a |
Output* carbon | 4.700 t/a |
Process heat | 12.500.000 kWh/a |
CO2 reduction | 8.333 t/a |
Plant measurements H/W/L in m | 23,0|15,0|10,0 |
*Output depending on the plant configuration